Cover Located in Tuen Mun, New Life Plastics is Hong Kong’s largest plastic bottles recycling plant, capable of producing food grade plastics for reuse (Photo: courtesy of New Life Plastics)

This Earth Month, Tatler visited the New Life Plastics recycling plant in Tuen Mun to learn about its processes and to get a clear picture of Hong Kong’s plastics recycling situation

The plastic pollution crisis is everywhere. In Hong Kong, about 20 per cent of our municipal solid waste was plastic in 2022—that’s about 850,000 tonnes of plastics that went to the landfill. And only a meagre 6 per cent of it was recovered for recycling. One of the sites this plastic is sent to for recycling is New Life Plastics (NLP), a plastic bottle recycling plant in Tuen Mun.

“I think it’s fair to say that Hong Kong is behind where it’d like to be in terms of recycling if you compare it to [other] developed regions,” says Alfred Weston, NLP general manager, when Tatler speaks to him during a recent visit to the site. “It’s easy to be pessimistic about things but there’s also a lot of good things happening,” he adds.

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NLP was launched in December 2022 with an objective to convert discarded polyethylene terephthalate (PET) bottles into several types of plastic flakes—one of them being food-grade ready—used to make new products. The company receives bottles from local sources—mostly from companies that sort and compact them into large blocks—and turn them into recycled PET (or rPET) which is then sold to local manufacturers, keeping its operations within the city.

Although it is Hong Kong’s largest plant of its kind, capable of processing up to 10,800 tonnes of plastic a year, NLP has never reached its full recycling capacity as the city’s poor waste management logistics and recycling habits continue to be a challenge.

Last year, operating at 30 per cent of its capacity (a mere 16 months after opening), NLP struggled to make profits and almost shut down its operations. A new ownership structure negotiated between the three shareholders—Swire Coca-Cola (now the majority shareholder), Alba and Baguio—eventually secured the plant’s long-term funding and continuation.

Being responsible for the plastic produced

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Plastic bottles are processed into flakes which are collected in these vats depending on the type of plastic (Photo: courtesy of New Life Plastics)
Above Plastic bottles are processed into flakes which are collected in these vats depending on the type of plastic (Photo: courtesy of New Life Plastics)

Though NLP still operates at 30 per cent, Weston is optimistic about its role in Hong Kong’s recycling future. He points to the government’s upcoming Producer Responsibility Scheme on Plastic Beverage Containers (PPRS)—coming out in 2025—which, as the name suggests, puts the ownership on bottle producers to collect the bottles that they have sold in Hong Kong. This in turn might lead to an increase in the volume of plastic bottles being given for recycling at NLP.

Weston explains that this means, in practice, that producers would add a levy to every bottle they make which consumers can then redeem when they dispose of it at recycling stations. Similar producer responsibility schemes have been previously used to encourage the recycling of glass bottles and electronic appliances.

Currently, the government’s Green@Community collection points system incentivises people to bring their recyclables with tokens redeemable for groceries but with the upcoming PPRS, things are likely to scale up. Weston estimates the current recycling rate of plastic bottles in Hong Kong—meaning the percentage of used bottles that end up recycled—to be around 15 per cent. With the PPRS, he is confident this number will rise and eventually approach international standards at about 77+ per cent. To put that into perspective, Japan’s plastic bottle recovery rate was reported to be over 80 per cent in 2023 and China’s at over 95 per cent in 2020.

Charging waste to reduce it

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Solar panels on the roof of the New Life Plastics power about 30% of the plant’s operations (Photo: courtesy of New Life Plastics)
Above Solar panels on the roof of the New Life Plastics power about 30% of the plant’s operations (Photo: courtesy of New Life Plastics)

Postponed from earlier January this year to August 1, the charging of municipal waste disposal will also help improve Hong Kong’s recycling situation, says Weston. The law would require everyone to buy designated bags to dispose of waste—in principle, a positive step according to the NLP general manager. 

“At the moment, there’s no charging for waste going to landfill, which is a pretty unusual situation, because it means that there’s no cost for people to basically dump in landfill,” he explains. “So with the law, your average person will be paying for landfill, but also importantly, businesses too.” Weston says more businesses and individuals will have to start thinking about how to reduce waste going to the landfill. “An obvious way of doing that is by switching to recyclables like PET,” he adds.

A better circular economy

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New Life Plastics’ main product is this clear PET flake which is food grade (Photo: courtesy of New Life Plastics)
Above New Life Plastics’ main product is this clear PET flake which is food-grade ready (Photo: courtesy of New Life Plastics)

However, Weston sees NLP’s mission as larger than just recycling. “When you talk about circular economy, recycling is actually at the bottom because it’s the last thing you want to be doing,” says Weston. “Swire Coca-Cola is looking into models for reusable glass bottles or having drinking fountains around Hong kong—to avoid recycling in the first place. Our focus [at NLP] is on making the circular economy for PET as efficient as possible.”

NLP works closely with Swire Coca-Cola to develop bottle designs that optimise recyclability. Clear PET, for instance, is easier to recycle than coloured PET. Labels, which need to be separated during the recycling process, can also be incorporated directly on the bottle or displayed as a QR code on the cap.

“We also have some projects with Drink Without Waste, [a local initiative of companies working to reduce waste from beverage consumption],” says Weston. “We are working with cleaners in housing estates, mainly looking at how to develop a network of cleaners in housing estates to help—through an incentive programme—accumulate bulk supply [of plastic bottle waste] and pile them at a local area to be collected by a compactor truck, which would bale it and deliver it to our plant.”

Though NLP plays its part in circular economy, Weston ultimately believes that for Hong Kong’s economy to be truly circular, other players need to step up. “The better things to be doing—or equally important, if not harder [than recycling]—are around repair and reuse, but there is very little business around [that],” he says. “A big challenge for Hong Kong is creating the right environment—meaning that more people are repairing things.”

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